What is media blasting and how does it work?
Want to learn about media blasting? Here’s a guide to using the post-processing technique, how it works, its common industrial uses, and more.
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How do you add logos, lettering, serial numbers and other customized designs to your custom parts? Part marking is a cost-effective way to give parts those extra identifying and/or cosmetic details. Learn the common part marking techniques on the market today, including laser engraving and silk screening.
Part marking, also known as direct part marking (DPM), is a secondary manufacturing process for adding logos, lettering or other customized designs to your custom CNC-machined parts. Two of the most common methods for part marking are laser engraving and silk screening.
Typically, part marking is a required step in manufacturing full-scale production parts (if you have a lot of parts, you’re probably adding serial numbers or some other identifiers). Of course, you’re likely to find this customization across the full spectrum of CNC projects, especially with the relative ease and cost-effectiveness of most part marking processes.
This article covers common ways to mark parts and also provides practical tips on how to get the most out of part marking techniques. For more in-depth knowledge on CNC machining, head to our comprehensive guide, perfect for new engineers and seasoned ones looking for a handy refresher.
Laser engraving is one of the most common methods of part marking. With laser engraving, a laser vaporizes a thin layer of material to create a tracking code, by sending a highly localized laser pulse onto your part.
Instead of adding a raised micro-surface on the material of your part, laser engraving digs into the material. In general, laser engraving can reach a depth of 500 microns. Common applications for laser engraving include steel and aluminum parts.
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Screen printing uses a mesh to transfer ink onto a substrate. The process meets many Mil-Spec requirements for industrial marking methods.
Screen printing machines move a squeegee glade across a screen mesh to fill the open mesh and graphic areas with ink. The screen mesh uses a blocking stencil or emulsion outfitted with an image. After this, a similar print stroke is used, which causes the screen to touch the substrate quickly, pushing ink through the mesh openings and transferring the image onto the substrate.
This method is most commonly seen on parts that have already gone through several metal post-processing rounds. It’s more versatile than traditional printing methods, such as lithography or etching, as it doesn’t require printing under pressure. You can use a variety of different inks to silk screen almost any material or object. Silk screening works well on many plastic and metal materials.
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Dot peen marking lets manufacturers make permanent impressions in an impressive range of materials. This is generally for identification and traceability purposes. Dot peening machines use a vibrating tool to produce a series of evenly spaced, small indentations in the surface of a part.
With dot peening, the material of your part is pushed back into a recess and not burned or milled, so you’re not left with excess material shavings.
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Pad printing uses a silicone pad to transfer a 2D image onto a 3D object. The silicone pad is able to pick up the image from a flat surface and transfer it to a variety of surfaces including flat spherical, cylindrical, textured, concave and convex surfaces.
This process achieves a similar result to silk screening, so we often opt for the latter.
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Drawbacks
Laser etching creates black and white marks on a part and is the most efficient process to permanently add logos and other customized designs to most materials. Etching is faster than engraving because it requires less energy from the laser beam, though the result is pretty similar.
To etch a part, you use a laser to heat and distort the micro surface of the material you’re marking. This expands and creates a texture on the etched surface. Laser etching works with virtually any metal material, apart from SS.
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A less common part marking technique, laser annealing is the only solution for marking stainless steel and chrome-plated components. This is because it’s the only process that creates permanent markings while maintaining the part’s natural resistance to corrosion.
Laser annealing heats metal instead of engraving it, chemically modifying the steel located under the initial chromium oxide layer.
To do this, laser annealing heats the surface until it temporarily melts. In this short time span (we’re talking milliseconds), oxygen travels below the surface, creating a controlled form of oxidation beneath this top layer. When the surface cools down and solidifies, oxidation has modified the color of the part’s surface. The result is permanent, chromatic and cosmetic.
Most importantly, laser annealing doesn’t remove any material from the surface of the part, as opposed to laser engraving, which ablates material. This means that any protective layers remain unaffected.
The difference between annealing and etching is that annealing is a chemical reaction and that it does not melt the material’s surface. The difference is subtle to the eye. Common applications include SS and chrome-plated metals.
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Drawbacks
A relatively simple process for customizing parts, ink stamping consists of pressing an inked stamp onto the surface of a part. It’s the automated version of hand stamping and works well for a variety of plastic and metal materials.
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Drawbacks
For custom part marking, remember to upload an SVG file with the required text or logos, and a technical drawing that specifies where and how you want your part to be marked. You can also add part marking specifications in a CAD file, though the former method is much preferred.
Did you know we offer local sourcing for CNC machining?
We currently offer laser engraving and silk screening for your custom parts.
In general, laser engraving will add roughly 6% to the final cost of your parts, while silk screening will bring the price up by around 15%.
The main difference between laser etching and laser engraving is that laser etching melts the micro surface of a part to create raised marks, while laser engraving removes material to create recesses in the surface. Both laser engraving and laser etching use high heat to leave permanent markings on metal surfaces.
The most common technology used for part marking is laser engraving, which we offer at Protolabs Network.
For part marking, you should provide a vector file (AI, Autocad (DWG) and DXF files) as well as a PDF that indicates the exact positioning of the marking.
Part marking will extend the lead time of your custom part orders. Laser engraving will add a minimum of 1 day to your lead times, while silk screening will take an extra 1 to 3 days or more.
Want to learn about media blasting? Here’s a guide to using the post-processing technique, how it works, its common industrial uses, and more.
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Read articleWant to learn about media blasting? Here’s a guide to using the post-processing technique, how it works, its common industrial uses, and more.
Read articleFind out about the range of surface finishes and materials that make for aesthetically pleasing custom parts.
Read articlePassivation is a chemical process used to enhance the corrosion resistance and durability of a metal. Find out how it works and when it’s a worthwhile addition to your custom parts.
Read articleLearn about the differences between Type II and Type III anodizing, their benefits, typical applications, and how to choose the ideal surface finish for your part.
Read articleWant to learn more about black oxide coating? In this article, we’ll take a look at black oxide as a surface finish, its history, common applications, and more
Read articleWhat is Delrin and why is it unique among the many manufacturing materials available? Delrin, or POM-H (homopolymer acetal), is used in CNC machining, 3D printing and injection molding to create durable, precise components. This article explores Delrin’s properties and how to get the most out of the material.
Read articleWhat is CNC milling and how does this subtractive manufacturing process work? This article explores how CNC milling machines work, what kinds of parts you can provide with milling and the best design practices for getting the most out of this type of CNC machining.
Read articleHow do you add logos, lettering, serial numbers and other customized designs to your custom parts? Part marking is a cost-effective way to give parts those extra identifying and/or cosmetic details. Learn the common part marking techniques on the market today, including laser engraving and silk screening.
Read articleWhat is powder coating and in what cases should you select it as a finish for CNC-machined metal parts? This article covers the details of the powder coating process, as well as when to choose it for the best performance and quality.
Read articleWhat is anodizing? Anodizing is key to finishing parts made from aluminum and other metals. Learn how anodizing works and why it is an important part of CNC machining and manufacturing.
Read articleHow do you prepare technical drawings for CNC machining and why are they important? Technical drawings are widely used in manufacturing to improve the communication of technical requirements between the designer and engineer and the manufacturer.
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